- Functional Design Specification
- Software Design Specification
- Custom Control Philosophy Design
- S88 Batch
- Development of Sequential Function Chart and Logic Diagrams
- Ladder Logic and Custom Function Block Development
- Validated Function Blocks for use with Compliant Systems
- Integrated Safety Controls such as Guard Logix and Siemens F Series
- Intrinsically Safe Projects and IO rated for Classified Locations
Control Systems Automation
PLC/DCS
- PC based client server architecture
- Redundant Servers
- Dedicated HMI/OIT
- Realtime and Historical Graphics and trends
- Standardized objects and function blocks
- Integration with Remote Monitoring Peripherals
- Email and SMS notifications
- Remote VPN access
- Validated Graphical Objects
- Rockwell Plant PAX and GEMS Objects
- Siemens Open Library
- Wonderware, GE Cimplicity, iFix Objects
Legacy PLC/DCS Conversions - Tank Farm Automation Project Example
- Convert Unsupported PLC/DCS to Updated Control Platforms
- Reuse existing IO wiring arms with custom termination adapters – keep field wiring “As Is”
- Convert Serial, Remote IO, Data Highway Plus, Device Net, Profibus, and Genius Bus Protocols
Historian and Data Monitoring - Precipitation Project Example
- Develop solutions to connect PLCs and SCADA systems to Historian servers for Data Collection and Report Generation.
- Web based accessibility integration to allow access to Historical Data, Graphics, Alarms, Trends, Charts, and Reports.
Weighing-Dispensing-Filling - 7 Vessel Formulation Lab Project Example
- Barcode verification
- Mass and volumetric blending
- Small and large dosing
- Powders and liquids
21 CFR Part 11 - Tablet Wetting System Project Example
- Fully Compliant Systems – GAMP based
- Compliance assessments
- Electronic Batch Records
- Computer and Control System Validation
- Variable Frequency Drive Integration
- Servo and Stepper Drive Integration
- Relative and Absolute Movement
PAT – Process Analytical Technology - PAT Process Analytical Technology Project Example
- In Process measurement with real time control system adjustment
- Spectrometers-FTIR-NIR-Chromatograph
- 21 CFR Part 11
- Validation
Wireless - Wireless Project Example
- Cellular and Wireless Remote accessibility
- 900Mhz, 2.5 Ghz and Other Frequency Wireless Communication
- Wireless network connectivity with PLC, IO, Equipment, Instruments and SCADA Systems
- Wireless Surveys
Vision Systems
- Integrate inspection, distance, and location with custom machine solutions
- Robot guidance for pick and place applications
- Label inspection, product quality
- Product Configuration Verification
- Integration with PLC, SCADA, and DCS Systems
Robots
- Pick and Place Robot
- Custom End Effectors
- Articulated Robot
- Machine Vision
- Integration with PLC, SCADA, and DCS Systems
Validation - Tablet Wetting System Project Example
- Equipment & process IQ/OQ/PQ
- Computer system validation – 21 CFR Part 11
- Full validation packages – URS/FRS/SDS/HDS/DDS; IQ/OQ/PQ
- Sterilization and Clean in Place
PLC Vendors
- Allen Bradley
- RS Logix 5000 – Control Logix, Compact Logix, Guard Logix PLC Systems
- RS Logix 500 – SLC/500, Micrologix, Micro 800
- RS Logix 5 – PLC 5
- Device Net, Control Net, Ethernet IP
- Prosoft Protocol Gateways
- HMI and SCADA – Factory Talk View ME, SE, RS View 32
- Panel View, Panel View Plus
- Siemens
- Siemens Step 7 5.5 – S7-400, S7-300
- Siemens TIA Portal – S7 300, S7-1200, S7-1500
- HMI and SCADA – Win CC Comfort, Win CC,
- Multi Touch Panels, Touch Panels, Comfort Touch Panels, IPC
- GE
- Proficy Machine Edition – 90/30, 90/70, RX 3I, RX 7I, RSTI
- HMI/SCADA – Proficy Machine Edition View, Cimplicity
- Beckoff
- Many others