Process Design & Engineering

  • P&ID development
  • Agitation & tank design
  • Heat exchanger sizing
  • Pressure loss calculations
  • User & functional requirements
  • Pump sizing 
  • Hazardous Areas
  • Vacuum transfer
  • CIP/SIP
Electrical - Controls - Panel Gallery Project Example
  • IO drawings
  • VFD/motor
  • Power distribution
  • Control panels
  • Hazardous area – Purged; UL698A & UL698B, intrinsically safe, non-incendive, explosionproof
  • Pneumatics
  • UL, CE, CSA, FM
  • PLC/DCS; Scada/HMI programming
  • Sequence of operation
  • Interlocks – alarms
  • Process optimization
  • Validation docs – FRS/SDS/HDS/DDS; IQ/OQ/PQ
  • 3-D models
  • Skid designs
  • General arrangements
  • Isometrics
  • Custom components
Legacy PLC/DCS Conversions - Tank Farm Automation Project Example
  • Convert old PLC/DCS to new – Allen Bradley-Modicon-GE-Square D-All Brands
  • Reuse existing IO wiring arms – keep field wiring “As Is”
  • Intrinsically safe
  • Non-incendive
  • Purge
  • Explosionproof
  • UL698A and UL698B; FM
  • Electronic records
  • System regulatory compliance
  • Hybrid and electronic signature
  • Computer System Validation
Control and VFD/Motor Control Panels - Panel Gallery Project Example
  • In House Design and Fabrication
  • VFD and Power Panels
  • PLC and HMI Panels
  • Pneumatic Panels
  • Hazardous area – Purged; UL698A & UL698B, intrinsically safe, non-incendive, explosionproof
  • UL, CE, CSA, FM
Instrumentation
  • Sizing and selection
  • ISA data sheets
  • Loop diagrams
  • Turnkey Automation-Electrical-Mechanical-Structural
  • 3-D Models
  • Liquids – blending, delivery, dispensing, filling
  • Gases – metering, combustion, purging/inerting
  • Powders – vacuum transfer, blending
  • Performance Studies
  • Custom Machine Designs
Safety Systems
  • Safety controllers
  • Safety Instrumented Systems
  • Steam in Place
  • Clean in Place
  • CIP Skids
  • Sprayball coverage studies
MES-Historian - Database – Data Reporting
  • Real time data collection
  • Batch reports
  • Business metrics
  • MES – front office integration
  • S88 batch design – phases – units – procedures
  • Recipes
  • Validated
  • Remote access
  • Wireless IO
  • Wireless PLC & ethernet network
  • Wireless Surveys
Vision Systems
  • Robot guidance
  • Product quality
Robots
  • Pick and place
  • Assembly