- P&ID development
- Agitation & tank design
- Heat exchanger sizing
- Pressure loss calculations
- User & functional requirements
- Pump sizing
- Hazardous Areas
- Vacuum transfer
- CIP/SIP
Process Design & Engineering
Process Design
Electrical - Controls - Panel Gallery Project Example
- IO drawings
- VFD/motor
- Power distribution
- Control panels
- Hazardous area – Purged; UL698A & UL698B, intrinsically safe, non-incendive, explosionproof
- Pneumatics
- UL, CE, CSA, FM
Automation - Screen Gallery Project Example
- PLC/DCS; Scada/HMI programming
- Sequence of operation
- Interlocks – alarms
- Process optimization
- Validation docs – FRS/SDS/HDS/DDS; IQ/OQ/PQ
Mechanical - 7 Vessel Formulation Lab Project Example
- 3-D models
- Skid designs
- General arrangements
- Isometrics
- Custom components
Legacy PLC/DCS Conversions - Tank Farm Automation Project Example
- Convert old PLC/DCS to new – Allen Bradley-Modicon-GE-Square D-All Brands
- Reuse existing IO wiring arms – keep field wiring “As Is”
Hazardous Area - Soybean Biodiesel & Ethanol Plants Project Example
- Intrinsically safe
- Non-incendive
- Purge
- Explosionproof
- UL698A and UL698B; FM
21 CFR Part 11 - Tablet Wetting System Project Example
- Electronic records
- System regulatory compliance
- Hybrid and electronic signature
- Computer System Validation
Control and VFD/Motor Control Panels - Panel Gallery Project Example
- In House Design and Fabrication
- VFD and Power Panels
- PLC and HMI Panels
- Pneumatic Panels
- Hazardous area – Purged; UL698A & UL698B, intrinsically safe, non-incendive, explosionproof
- UL, CE, CSA, FM
Instrumentation
- Sizing and selection
- ISA data sheets
- Loop diagrams
Skid Systems - Skid Gallery Project Example
- Turnkey Automation-Electrical-Mechanical-Structural
- 3-D Models
- Liquids – blending, delivery, dispensing, filling
- Gases – metering, combustion, purging/inerting
- Powders – vacuum transfer, blending
Motion and Speed Control - Egg Trolley Loader Unloader Project Example
- Performance Studies
- Custom Machine Designs
Safety Systems
- Safety controllers
- Safety Instrumented Systems
SIP/CIP
- Steam in Place
- Clean in Place
- CIP Skids
- Sprayball coverage studies
MES-Historian - Database – Data Reporting
- Real time data collection
- Batch reports
- Business metrics
- MES – front office integration
Batch - Recipe - Tablet Wetting System Project Example
- S88 batch design – phases – units – procedures
- Recipes
- Validated
Wireless - Wireless Project Example
- Remote access
- Wireless IO
- Wireless PLC & ethernet network
- Wireless Surveys
Vision Systems
- Robot guidance
- Product quality
Robots
- Pick and place
- Assembly