- S88 or Simple Batch Operations
- Batch model development
- Batch and GAMP Documentation
- Rockwell FTBatch, Wonderware InBatch, Siemens Batch in PSC7
Process Fabrication Expertise
TurnKey Responsibility - Precipitation Project Example
- CPS has been designing and building custom systems for over 4 decades.
- In House Automation, Electrical, Process, Mechanical, Computer, Information, Installation
- In House Fabrication
Custom Robot and Vision
- Flexible Automation
- Robot and Vision Based
- Turnkey Workstations
Custom Equipment/Machines - Egg Trolley Loader Unloader Project Example
- High Performance
- Unique Solutions
Custom Powder Process - Tablet Wetting System Project Example
- S88
- Batch model development
- Batch and GAMP Documentation
- Rockwell FTBatch, Wonderware InBatch, Siemens Batch in PSC7
Custom Liquid Process - Precipitation Project Example
- S88
- Batch model development
Documentation
- Functional Design Specification
- Software Design Specification
- Custom Control Philosophy Design
- Development of Sequential Function Chart and Logic Diagrams
- Ladder Logic and Custom Function Block Development
- Validated Function Blocks for use with Compliant systems
- Integrated Safety Controls such as Guard Logix and Siemens F Series
- Intrinsically Safe Projects and IO rated for Classified Locations
Hazardous Area – Intrinsically Safe and Purge - Soybean Biodiesel & Ethanol Plants Project Example
- Class 1 Division 1 and Division 2 experts
- Intrinsically Safe and Non Incendive designs
- Purged Systems – Type X, Y and Z
- FM, NEC, ATEX
- Explosionproof Design and Fabrication
- UL Authorized UL698A and UL698B Fabrication
3-D Models - 7 Vessel Formulation Lab Project Example
- Complete process skids – piping, frames and support structures
- Utilizing the latest Solidworks and Inventor as well as some legacy systems like Mechanical Desktop and others
- Seismic and Wind Analysis
- Weld maps
- Weldment drawings
ASME & AWS Weld - Precipitation Project Example
- Inhouse welding inspector – AWS
- ASME process piping compliant program – B31.1/3, BPE
- ASME BPE (Bioprocessing Equipment) compliant program
- AWS D1.1
- Carbon Steel, Stainless Steel, Special Alloys (Hastelloy, AL6xN, others)
- Testing – borescope, positive material identification (PMI), dye penetrant, Xray, ultrasound, non-destructive
- Weld maps
- Inhouse 3-D models
Electrical Fabrication - Panel Gallery Project Example
- Electrical Certifications and Capabilities – UL508A and UL698A & B; CSA. CE, FM, NEC, NFPA, ATEX, IEC
- Inhouse electrical design
- Inhouse fabrication
- Hazardous Areas
- Testing including standard and custom test documents
Mechanical Fabrication - Skid Gallery Project Example
- Welding, machining, assembly, pneumatic, hydraulic, structural
- Custom process skids design and build
- Custom machine design and build
- Plastics, metals, composites
Instrumentation
- Inhouse instrument technicians and calibration
- Calibration SOP’s
- Inhouse fabrication
- Hazardous Areas
- Testing including standard and custom test documents
21 CFR Part 11 - Tablet Wetting System Project Example
- Variable Frequency Drive Integration
- Servo Drive Integration
- Relative and Absolute Movement
Wireless - Wireless Project Example
- Cellular and Wireless Remote accessibility
- 900Mhz Wireless Communication
- Wireless network connectivity with PLC, IO, and SCADA Systems
- Wireless Surveys
Validation - Precipitation Project Example
- Equipment & process IQ/OQ/PQ
- Computer system validation – 21 CFR Part 11
- GAMP documentation – URS/FRS/SDS/HDS/DDS; IQ/OQ/PQ
- GMP Weld/Mechanical Validation Packages
- 21 CFR Part 11
- Sterilization and Clean in Place
- Stability
Computers & Servers - Tablet Wetting System Project Example
- Redundant Servers
- Virtual Servers with VMWare
- Computer System Validation
- 21 CFR Part 11
- GAMP Documentation – URS/FRS/SDS/HDS/DDS; IQ/OQ/PQ
Networks - Tablet Wetting System Project Example
- Wireless
- DMZ
- Network Design
- Remote Network Access
- 21 CFR Part 11
Motion, Position and Speed - Egg Trolley Loader Unloader Project Example
- Variable Frequency Drive Integration
- Servo Drive Integration
- Relative and Absolute Movement
- Accurate Positioning
- High Speed
- Custom Machines
Software and Hardware Platforms
- Allen Bradley
- VMWare Virtual Servers
- RS Logix 5000 – Control Logix, Compact Logix, Guard Logix PLC Systems
- RS Logix 500 – SLC/500, Micrologix, Micro 800
- RS Logix 5 – PLC 5
- Device Net, Control Net, Ethernet IP
- Prosoft Protocol Gateways
- HMI and SCADA – Factory Talk View ME, SE, RS View 32
- Panel View, Panel View Plus
- Siemens
- Siemens Step 7 5.5 – S7-400, S7-300
- Siemens TIA Portal – S7 300, S7-1200, S7-1500
- HMI and SCADA – Win CC Comfort, Win CC,
- Multi Touch Panels, Touch Panels, Comfort Touch Panels, IPC
- GE
- Proficy Machine Edition – 90/30, 90/70, RX 3I, RX 7I, RSTI
- HMI/SCADA – Proficy Machine Edition View, Cimplicity
- Beckoff
- Many others