Process Fabrication Expertise

  • S88 or Simple Batch Operations
  • Batch model development
  • Batch and GAMP Documentation
  • Rockwell FTBatch, Wonderware InBatch, Siemens Batch in PSC7
TurnKey Responsibility - Precipitation Project Example
  • CPS has been designing and building custom systems for over 4 decades.  
  • In House Automation, Electrical, Process, Mechanical, Computer, Information, Installation
  • In House Fabrication
Custom Robot and Vision
  • Flexible Automation 
  • Robot and Vision Based
  • Turnkey Workstations
Custom Equipment/Machines - Egg Trolley Loader Unloader Project Example
  • High Performance
  • Unique Solutions
Custom Powder Process - Tablet Wetting System Project Example
  • S88 
  • Batch model development
  • Batch and GAMP Documentation
  • Rockwell FTBatch, Wonderware InBatch, Siemens Batch in PSC7
Custom Liquid Process - Precipitation Project Example
  • S88 
  • Batch model development
Documentation
  • Functional Design Specification
  • Software Design Specification 
  • Custom Control Philosophy Design
  • Development of Sequential Function Chart and Logic Diagrams
  • Ladder Logic and Custom Function Block Development
  • Validated Function Blocks for use with Compliant systems 
  • Integrated Safety Controls such as Guard Logix and Siemens F Series
  • Intrinsically Safe Projects and IO rated for Classified Locations
Hazardous Area – Intrinsically Safe and Purge - Soybean Biodiesel & Ethanol Plants Project Example
  • Class 1 Division 1 and Division 2 experts
  • Intrinsically Safe and Non Incendive designs
  • Purged Systems – Type X, Y and Z
  • FM, NEC, ATEX
  • Explosionproof Design and Fabrication
  • UL Authorized UL698A and UL698B Fabrication
  • Complete process skids – piping, frames and support structures
  • Utilizing the latest Solidworks and Inventor as well as some legacy systems like Mechanical Desktop and others
  • Seismic and Wind Analysis
  • Weld maps
  • Weldment drawings
  • Inhouse welding inspector – AWS
  • ASME process piping compliant program – B31.1/3, BPE
  • ASME BPE (Bioprocessing Equipment) compliant program
  • AWS D1.1
  • Carbon Steel, Stainless Steel, Special Alloys (Hastelloy, AL6xN, others)
  • Testing – borescope, positive material identification (PMI), dye penetrant, Xray, ultrasound, non-destructive
  • Weld maps
  • Inhouse 3-D models
Electrical Fabrication - Panel Gallery Project Example
  • Electrical Certifications and Capabilities – UL508A and UL698A & B; CSA. CE, FM, NEC, NFPA, ATEX, IEC
  • Inhouse electrical design
  • Inhouse fabrication
  • Hazardous Areas
  • Testing including standard and custom test documents
Mechanical Fabrication - Skid Gallery Project Example
  • Welding, machining, assembly, pneumatic, hydraulic, structural
  • Custom process skids design and build
  • Custom machine design and build
  • Plastics, metals, composites
Instrumentation - Fermentation Project Example
  • Inhouse instrument technicians and calibration
  • Calibration SOP’s
  • Inhouse fabrication
  • Hazardous Areas
  • Testing including standard and custom test documents
  • Variable Frequency Drive Integration
  • Servo Drive Integration 
  • Relative and Absolute Movement
  • Cellular and Wireless Remote accessibility 
  • 900Mhz Wireless Communication 
  • Wireless network connectivity with PLC, IO, and SCADA Systems 
  • Wireless Surveys
  • Equipment & process IQ/OQ/PQ
  • Computer system validation – 21 CFR Part 11
  • GAMP documentation – URS/FRS/SDS/HDS/DDS; IQ/OQ/PQ
  • GMP Weld/Mechanical Validation Packages
  • 21 CFR Part 11
  • Sterilization and Clean in Place
  • Stability
  • Redundant Servers
  • Virtual Servers with VMWare
  • Computer System Validation
  • 21 CFR Part 11 
  • GAMP Documentation – URS/FRS/SDS/HDS/DDS; IQ/OQ/PQ
  • Wireless
  • DMZ
  • Network Design
  • Remote Network Access
  • 21 CFR Part 11
Motion, Position and Speed - Egg Trolley Loader Unloader Project Example
  • Variable Frequency Drive Integration
  • Servo Drive Integration 
  • Relative and Absolute Movement
  • Accurate Positioning
  • High Speed
  • Custom Machines
Software and Hardware Platforms
  • Allen Bradley
  • VMWare Virtual Servers
  • RS Logix 5000 – Control Logix, Compact Logix, Guard Logix PLC Systems
  • RS Logix 500 – SLC/500, Micrologix, Micro 800
  • RS Logix 5 – PLC 5 
  • Device Net, Control Net, Ethernet IP
  • Prosoft Protocol Gateways 
  • HMI and SCADA – Factory Talk View ME, SE, RS View 32
  • Panel View, Panel View Plus
  • Siemens 
  • Siemens Step 7 5.5 – S7-400, S7-300 
  • Siemens TIA Portal – S7 300, S7-1200, S7-1500
  • HMI and SCADA – Win CC Comfort, Win CC, 
  • Multi Touch Panels, Touch Panels, Comfort Touch Panels, IPC
  • GE 
  • Proficy Machine Edition – 90/30, 90/70, RX 3I, RX 7I, RSTI
  • HMI/SCADA – Proficy Machine Edition View, Cimplicity
  • Beckoff
  • Many others