Custom Process Skid Automation

Control & Power Systems, Inc. (CPS) Offers PROCESS engineering, AUTOMATION services and SKID and PANEL fabrication to main contractors and customers in a broad range of markets including life sciences, specialty chemical, food & beverage, water & wastewater, renewable energy and cleanroom production environments.

Our process engineering company brings to its projects a blend of electrical, electronic, computer, mechanical, process, instrumentation and validation know-how; the capabilities of a fully equipped on-site manufacturing facility; and over 4 decades of experience with thousand of control solutions delivered.

Structured to provide a highly configurable mix of services and flexible about capacity allocation needs, CPS takes on the unique challenges of its varies customer base and reliably delivers solutions that meet performance requirements, relevant standards, right schedule and set budgets.

Featured Projects

CPS is a premier resource for companies looking for a solution partner focused on custom systems, custom process skid automation, and advanced services. We have demonstrated our ability to implement very different projects across various sectors, brands and technologies for the industrial market throughout the United States and internationally. Below is a small sample of projects our process engineering company has been involved with over the recent years.

7 Vessel Formulation – S88 Batch

A Lab Scale Up project to advance the development of new pharmaceutical drugs required CPS to develop an innovative solution to fit 7 vessels (from 2L to 300L) and all of the supporting piping,...

Clean In Place – Steam In Place

CPS has the experience and a cleaning or sterilization solution for your most difficult liquid, biologic, powder, paste or slurry.  From using 700 psi mineral spirits in a Class 1 Division 1 inert...

Tablet Powder Wetting System

Some API is too dry for tablet pressing after granulation so CPS was contracted to design and build two portable GMP powder process skids that would blend API and water to very tight tolerances....

Process Plant

A food and flavors manufacturer needed to expand their production capacity within a small existing facility multivessel batch operation with a continuous feed to the production process. 2 Main...

Super Skid

A flavors and fragrance manufacturer required a multivessel process to manufacture products that had several process steps with different agitation/tank configurations and unique temperature/pressure...

Food Oil Recovery

Extracting oil from vegetable or animal grease/fat residue provides an alternative fuel source.  There is a wide range of sources for the base material that is fed into this system – poultry...

Juice Trailer

The need for a mobile testing unit was requested by a customer so they could take their process technology directly to a potential clients facility and test their system real time with the clients...

GMP Manufacturing

Over the past two decades CPS has designed and installed hundreds of HVAC and facility control systems for critical GMP manufacturing and cleanroom manufacturing areas.  These HVAC control PLC...

Semiconductor Manufacturing

Over the past two decades CPS has designed and installed hundreds of HVAC and facility control systems for critical GMP and cleanroom manufacturing areas.  Projects have included energy recovery,...

PLC Upgrade – Tank Farm Automation

Switching 1300 IO points over to a new PLC system in less than 4 hours.  CPS did that. Having the new software installed and operational in 2 days.  CPS did that. With 1500 possible flow paths...

Process Skids

Global biologics and pharmaceutical companies rely on CPS to design and build centrifuge and other process skids systems for their R&D and manufacturing projects.  Recently CPS was awarded a...

Trolley Loader/Unloader

Global health organizations around the world want to be prepared for the any future influenza virus pandemics.  To meet the vaccine demands, the need for higher throughput egg based vaccine...

Fermentation Systems

A major biologics pharmaceutical company needed additional fermentation skid capacity to scale up a new cell line from the lab to the clinical supply chain. Based on the client’s User Requirements...

PAT Process Analytical Technology

A major pharma company had a corporate directive to implement PAT for the purpose of real time API release – The CPS solution provided three significant benefits.   The previous system would stop...

Precipitation System

CPS was awarded a contract to design and build two precision liquid blending trains that are cleanable and can be sterilized.  A precipitation occurs when the liquids are combined in special vessels...

Wireless Flexible Manufacturing

A manufacturer wanted to integrate several new flexible and portable independent pieces of equipment with the site automation system to cover all aspects Blending, Filling, Dispensing, Recipe...

High Pressure Water Injection

A major utility company maintains 24 Pratt & Whitney FT4-A9 and 16 FT4-A11 combustion turbines to generate electricity on demand during peak summer days – High Energy Demand Days (HEDD)....

Soybean Biodiesel & Ethanol Plants

The worldwide need for alternative energy sources to produce biodiesel fuel and ethanol fuel has led to the conversion of a variety of organic products like soybeans and wood chips into alternate...

High Purity Filtration

A major semiconductor manufacturer needed to scale up a pilot operation to full production and CPS was selected to execute this project.   The significant features of the high purity skid are as...

High Temperature Process

A high temperature process system was developed by CPS to fluidize a granular product (like sand) and recirculate it through a continuous loop at elevated temperatures.  The fluidized granules are...

ION Seperation

An international chemical manufacturer made a decision to improve their PTFE (Polytetrafluoroethylene) product by removing an environmentally unfriendly ion from their manufacturing process.  This...

Precision Solution Delivery

A globally known manufacturer requires that their chemical formulation be delivered to a vessel at a precise flow rate to a targeted mass and at a specific temperature.  The chemical is flammable....

Custom Pick and Place Machine

A specialty metals manufacturer asked CPS to develop a solution to eliminate some significant safety hazards and product quality issues. Before releasing a large metal ingot to manufacturing, a few...

Gold Mine Water Treatment

Project Background A gold mine in South America produces dangerous chemicals that could cause health issues to surrounding native residents while polluting the local water supply and...

Ground Water Remediation

Control and Power Systems partnered with a NJ environmental remediation company to design and build groundwater skids and control systems for the water treatment and solvent removal systems (SVE)....

Water Treatment and Filtration

Control and Power Systems provides a wide assortment of standard and custom water treatment skids, chemical delivery skids, systems and...

Markets & Applications

The CPS approach is straightforward, honest and experience-driven. We strive to thoroughly understand customer requirements and applications. Our deep knowledge of specific technologies and industries allows our engineers to offer informed, reliable and effective solutions from project start to finish.

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